Mastering sap plant maintenance pdf




















Interview Questions. SAP Companies. PM module full form is Plant Maintenance Module. How will you search for replacement equipment in SAP? Using the transaction code IE20, we can search for replacement equipment. Transaction code IN27 is used for displaying the network list. Using the tcode OMPL1, we can specify the system messages.

Transaction code BGMN is used for processing the warranty. Add the shift to the cloud and the pressure of digital transformation, and Asset Management and Supply Chain professionals are seeing the greatest level of innovation in a decade. Operating at the intersection of procurement, technology and human rights, Justin is dedicated to ending forced labour, human trafficking, and modern-day slavery. Partnering with the U. State Department, his multiple-award-winning website and mobile app allow you to visualize how your consumption habits are connected to modern-day slavery, providing you with an opportunity to have a conversation with the companies that manufacture the goods you purchase.

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Think Tanks: 25 Oct — 5 Nov. Meetups: 9 — 17 Nov. OnAir: 18 — 19 Nov. Find out more. In certain scenarios, a corrective work order is created as a result of preventive work order. When a routine checkup is performed, the technician finds a failure or a malfunction in the operating machine and a corrective work order is created to clear the fault. It is performed when a malfunction is detected and the machine is not operating properly as per the designated function.

In Breakdown maintenance, production is affected. Notifications are created as part of Corrective maintenance or Breakdown maintenance. The Main work center, plant and the Planning plant are copied from the functional location at which this equipment is installed.

If the object information about the existing orders pops up, choose Enter to continue. You will see the following message regarding Maintenance Order creation. Using Preventive Maintenance, you can achieve various benefits in your organization. Preventive maintenance term is used to perform inspections, preventive maintenance and repairs.

Maintenance plans are used to define dates and the extent of preventive and inspection maintenance tasks which can be planned for technical objects.

Task Lists Task list in Preventive Maintenance is defined as the sequence of activities that are performed as part of Preventive Maintenance in an organization. They are used to perform the repeated tasks as part of Preventive Maintenance and to perform them efficiently. Using Task lists, you can reduce the effort by standardizing the work sequence. All the updates are performed at one specific spot in the corresponding maintenance task list and all the maintenance orders and maintenance items in the system receive the updated status of work sequences.

With the help of task lists, it helps in reducing the effort required to create maintenance orders and maintenance items as you can refer back to the Task list to see the work sequences. In Plant Maintenance, you define the time intervals when the work steps have to be executed and work sequences in which they have to be executed. Task lists are assigned to a maintenance plan in maintenance planning. All inspection that is done without a regular schedule comes under ongoing maintenance.

Assigning a Task List to a Notification You can assign a task list to a notification and if there is any associated maintenance order, the task list is assigned to Maintenance Order. Step 1: To assign a task list to a Notification, open the notification in Change mode. Step 2: Enter the Notification number and click the tick mark at the top. Step 4: To save the notification, click the Save button at the top. Creating a New Maintenance Task List You can create a new maintenance task list to add a sequence of new maintenance activities to be performed at regular intervals.

You can create an equipment task list, a functional location task list or a general maintenance task list. You can also use copy as reference option to copy an existing task list. Step 4: To create functional location task list, enter identification of functional location and profile number. Step 5: To create General Maintenance task list, enter no data and click on Continue. You can enter an existing group number and click Continue.

Step 7: To save the task list, click the Save button at the top. It is used to represent inspection, preventive maintenance and repairs for which you plan time and scope of work in advance. By performing effective maintenance planning, you can remove the breakdowns, which can result in environmental hazards. Maintenance planning is used describe date and inspection activities to be performed for technical objects.

It ensures that technical objects work with breakdown and hence improve the optimization of all the objects. Maintenance Plans Maintenance plan defines the schedule and list of tasks to be performed under Maintenance Planning. It is one of the simplest maintenance plan used for Maintenance planning. Example Annual maintenance of a car or service of a Printer after 1 million copies.

Step 3: Enter the necessary data. You can also maintain the scheduling parameters if required. You can only maintain the scheduling parameters for the maintenance plan, if you have entered a unit in the section Interval for the cycle. From the unit, the system can recognize whether the single cycle plan is performance-based or time-based and provides the corresponding scheduling parameters.

Step 4: To select the task list, click the icon at the bottom. Step 6: Select the tasks from the task list and click the Execute button. Step 8: Click the Maintenance plan additional data tab and maintain the relevant data. Step 9: Click on to save the single cycle plan. You create a strategy plan and assign a maintenance strategy in which you have defined the maintenance cycles.

A maintenance strategy contains general scheduling information, and you can assign a maintenance strategy to many maintenance plans and maintenance task lists. In a multiple counter plan, you create maintenance cycles and allocate counters of equipment or functional locations with different dimensions to them. In live scenarios, you use multiple counter plan for individual activities or for individual groups of activities.

Example Multiple counter plan is suited for the airline industry. You can capture where dimensions like inspections of the landing gear should depend on the number of kilometers flown and the number of take-offs, etc.

Maintenance Plan for Service Procurement The maintenance plan category for service procurement is used to combine the functions from PM and material management applications. SAP PM provides various application components under project- oriented maintenance to effectively control and execute maintenance task lists.

The capacity of work centers is shown in a graphical manner and you can use a new planning tree for displaying the capacity view of the planning board. Using MEB, you can plan smaller maintenance projects in the form of individual work packages. MEB can be used to perform the majority of required planning steps with one transaction. Creating a Logbook for Equipment and Functional Locations You can create and hide logbooks in master data when you create equipment and functional location in Plant Maintenance.

When you create a technical object, you have an option to set the Logbook duty, and a logbook is created simultaneously. If the indicator is set in change mode, it indicates that a logbook exists for a technical object.

When you set Hide logbook indicator under master data it allows you to hide the logbook in hierarchy. When you select a particular sub-logbook folder, all the application objects - sub-logbooks, log entries, log notification, etc. You can define a Refurbishment order as Maintenance order by which you can execute the process of refurbishing damaged equipment. To perform this, you need a material and serial combination. As part of the Refurbishment process, you can uninstall the damaged equipment or material from the maintenance plant and it is moved to the Warehouse using movement type A Refurbishment order is created to collect the cost for the refurbishment process.

Once the Refurbishment process is completed, you change the conditional state of material from damaged to Refurbished state. The Refurbished equipment can be reinstalled in the maintenance plant and the order is closed.

Step 2: Enter the required data and click the Continue button at the top. The entry of the material number and the sections Quantities and Refurbishment are specific to this order.

You can see the total quantity of repairable spares specified is automatically entered as shown in the following screenshot. Step 4: To identify the repairable spares individually, choose Objects. A dialog box appears, in which you can enter serial numbers for the specified quantity of repairable spares to be refurbished. Step 5: To return to the header data screen, choose Continue.

Once you have entered all the required data on the header data screen, you can enter additional planning data for the order. Once all the information is entered, click the Save button at the top. This module is developed to meet the needs of vendors, suppliers, and manufacturers for all type of products. Warranty claim processing is a complex process because of the length of the service, the age of the product or to perform different checks in claim processing.

Warranty claim processing component is closely integrated with Material Management, Sales and distribution, Customer Service, and other processes of Plant Maintenance.

When you click on Claim, you will be prompted to select different values. Select Claim Header, Processing Status, etc.



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